Project Description

VALEX 1004

clip-valex1004
clip-valex1004

Download Data Sheet

VALEX_1004

MAIN FEATURES

• Elastic fastening of rails with or without pad;
• System made up of two interacting elements which allow an easy lateral adjustment of the rail;
• Both parts of the clip are locked together with a bolt and flanged nut;
• The elastomer nose increases the tolerances of the rail- support structure, reduces the stress of the connections, and allows a better fixing of the rail;
• Lower part of the clip can be easily welded to the rail support without access difficulties;

COMPONENTS

• Flanged nut M16
• Upper clip with vulcanized rubber nose
• Special screw M16
• Weldable lower clip

APPLICATIONS
Developed initially for crane rail, The Valex 1004 fastening system for indirect fixing can be easily applied with excellent results for train and light rail. A very rugged, reliable fastening system of contained dimensions, it can be used with any type of crane independently of the driving system.

clip-valex1004
Dimensions [mm]EFGHLL1L2MNOPWeight [g]
VALEX 1004-25-1414274714-------800
VALEX 1004-29-1818314714-------920
VALEX 1004-33-2222355514-------1010
Rail TypeA
[mm]
B
[mm]
C
[mm]
Weight
[kg/m]
Without PadWith Pad
A 45455512522,1VALEX 1004-25-14VALEX 1004-29-18
A 55556515031,8VALEX 1004-25-14VALEX 1004-33-22
A 65657517543,1VALEX 1004-25-14VALEX 1004-33-22
A 75758520056,2VALEX 1004-29-18VALEX 1004-33-22
A 1001009520074,3VALEX 1004-29-18VALEX 1004-33-22
A 120120105220100VALEX 1004-33-22-
A 150150150220150,3--
CR 10463,512712751,59VALEX 1004-33-22-
CR 10565,1131,8131,852,09VALEX 1004-29-18VALEX 1004-33-22
CR 13576,2146131,866,97VALEX 1004-29-18-
CR 171101,6152,4152,484,83VALEX 1004-33-22-
MRS 87 A101,6152,4152,486,8VALEX 1004-33-22-
CR 175102,4152,4152,486,8VALEX 1004-29-18-
MRS 125120180180125--
S 72565506,75--
S 1032705810VALEX 1004-25-14-
S 1438807014VALEX 1004-25-14VALEX 1004-29-18
S 1843938218,3VALEX 1004-25-14VALEX 1004-29-18
S 20441008219,8VALEX 1004-25-14VALEX 1004-29-18
S 24531159024,43VALEX 1004-25-14VALEX 1004-29-18
25 kg/m501159025VALEX 1004-25-14VALEX 1004-29-18
S 26 (AFNOR 26)5011010026,27VALEX 1004-25-14VALEX 1004-29-18
27 E1 (27 UNI)501209527,06VALEX 1004-25-14VALEX 1004-33-22
AFNOR 3056125,510629,98VALEX 1004-25-14VALEX 1004-29-18
30 E1 (S 30)60,310810830,13VALEX 1004-25-14VALEX 1004-33-22
33 E1 (S 33)5813410533,47VALEX 1004-25-14VALEX 1004-33-22
36 E1 (36 UNI)6013010036,26VALEX 1004-25-14VALEX 1004-33-22
40 E1 (S 41-R14)6713812540,95VALEX 1004-25-14VALEX 1004-33-22
46 E4 (46 UNI)6514513546,9VALEX 1004-25-14VALEX 1004-33-22
49 E1 (S 49)6714912549,39VALEX 1004-29-18VALEX 1004-33-22
50 E5 (50 UNI)6714813549,9VALEX 1004-25-14VALEX 1004-33-22
54 E1 (UIC 54)7015914054,77VALEX 1004-29-18VALEX 1004-33-22
60 E1 (UIC 60)7217215060,21VALEX 1004-29-18VALEX 1004-33-22

GENERAL INSTRUCTIONS

The selection of the fastening system, either for crane rails or train or light (Decauville) rails is a critical important decision both when placing a track or a single rail. The wrong selection could have expensive consequences and

• slow down or shut down of the production process,
• excessive and, or irregular wear of the rails,
• damage to the mechanical components,
• damage to the supporting base,
• damage to the fastening systems.

Valex fastening systems were developed through experience accumulated over more than 90 years of activity by VALENTE SPA.

The Valex fastening system offers a pratically unlimited selection of alternatives which operate in the most effective and efficient way every possible situation.

ASSEMBLY INSTRUCTIONS

  • Place the lower clip facing the rail according to the drawing at the distance indicated in the technical cards.
  • Weld the two perpendicular sides of the lower clip and the diagonal side opposite to the rail with either electrode or rod.
  • Insert the screw in the lower clip.
  • Place the upper clip and the flanged nut;
  • Proceed to a light tightening.
  • Control the lineup of the rails.
  • Complete tightening.

Electrodes:
> AWS A5.1-04 E7018-1
> EN ISO 2560-A E42 4 B42 H5
> CE EN 13479

Rod:

> AWS A5.18 ER 70S-6: SG3
> EN ISO 1668 W 4Si1: SG3

TECHNICAL SPECIFICATIONS

  • Lateral adjustment 10 [mm]
  • Side load 60 [KN]
  • Torque tightening 175 [Nm]
  • Welding seam thickness 10 [mm] 3 [mm]
  • See technical drawing below
  • Special Bolt M16 gr 8.8
  • Steel Quality S355JR

WELDING DETAILS

Clip can be used with more rail types than those listed.
Complete range of the usable rails available on request.
Products and specifications are subject to change without previous notice